PTS Testing Service offer tests that provide highly accurate Automotive Component Testing of metals, plastics and other non-metallic products to ensure that your vehicle adheres to stringent industry standards and conform to the required safety rules and regulations.

Endurance Test:

Automobiles have to function in extreme climatic conditions, battling numerous foreign substances like dew, sand, mist, UV rays, and others without breaking down. Therefore vehicle components must be equipped to endure their effects and operate with optimum efficiency.

In our sophisticated life cycle testing lab facility, we provide accurate testing services to examine the degree to which automobile components can sustain the impact of these substances and climatic conditions.
This activity ensures vehicle owners the quality of products being utilized in manufacturing the vehicle. Good quality components are sturdy and strong, enabling them to withstand environmental and other kinds of damage.

UV Light Exposure:

Rapid reduction in the level of stratospheric ozone has paved the way for increased ultraviolet radiation. These radiations are not only causing damage to the environment and their beings but to electronically operated devices as well.

Automobiles routinely encounter these radiations because of which their components face deterioration. It is mostly the outer body of vehicles that come in direct contact with sunlight and ultraviolet rays, and these parts are primarily made of metals and alloys.

UV rays impair the protective film coating over the metallic components and fade their color coat which exposes the bare metal to the extreme harshness of sunlight and UV radiation. In our sophisticated facility, we offer automotive life cycle testing and analysis services in which we examine the protective films in an environment by simulating UV radiations and measuring their ability to endure such a situation without incurring any substantial damage.

Shock pulses test:

Vehicles on road are prone to various shocks and collisions which can be fatal for the vehicle as well as the driver. We provide highly reliable tests in which we subject the vehicle to shock pulses and evaluate its degree of durability.

Through this test, we ensure that vehicles conform to industrial standards and adhere to safety regulations. A vehicle unprepared for shocks will encounter deformities, loosened bolts, and displacements of adjacent circuits when subjected to pulses of varying intensities.

Thermal Cycle Test:

Thermal Cycle Test involves cycling automotive parts from high temperature to low temperatures to test their durability. Vehicles in real life may have to encounter varied temperatures and they are required to function to the best of their abilities across temperature.

To test vehicles for endurance against varied temperatures we offer thermal cycle test facilities where we provide accurate tests and analysis. Our thermal cycle testers are equipped to simulate a wide range of temperatures between -30ºC to 80ºC, sufficient to test all of the vehicles.

Vibration Test:

Vibration testing simulates the circumstances that a product might experience during its lifetime while under a test environment by imitating high and low-frequency conditions.

PTS testing Service Lab uses a highly efficient vibration testing system specifically for automotive parts and electronic products to determine the level to which it can endure extreme environmental conditions with or without any damage or component failure.

Salt Spray Corrosion Test:

A large part of an automobile is made up of metals like steel, aluminium and iron which often have to sustain the damage inflicted by environmental corrosive agents like water, moisture, mist, humidity and vapours. It is significant for vehicle manufacturers to ensure that the quality of the metals and the protective coatings being used are durable enough to withstand these corrosive attacks. In our Lab facility, we undertake testing services to measure the strength and sturdiness of the anti-corrosive films applied over the metallic components of the vehicles. Testing ensures that the protective film coated over the metals conforms to the safety standards and adheres to the guidelines of the regulatory bodies.

Salt fog is a type of spray test in which a vehicle is kept in a chamber where it is sprayed with salt fog incessantly at a particular temperature. This helps to evaluate its resistance power against corrosive salts and to determine the durability of the protective film applied to the body of the vehicle and its counterparts. We offer highly reliable salt fog testing services to verify the suitability of the protective films on vehicles in a particular simulated environment.

Tensile strength Test:

Tensile strength of a product is the maximum stress or force it can endure before it reaches its breaking point. For vehicle manufacturers, it is essential to know how sturdy their products actually are before they pass on the product to consumers. The body of a car is predominantly made up of metal, plastic and glass, which are subjected to all sorts of weights, forces and stresses to measure their endurance capacity. Vehicles require need to have considerable tensile strengths so that they can sustain themselves in case of collisions and accidents. We have facilities that to provide highly reliable tensile strength testing for each and every component of vehicles in order to ensure they conform to the safety and industry standards.

Warpage Test Plastics:

Vehicle parts comprise of metals, glass, rubbers and plastics. Plastic parts hence are a significant component in the vehicles, as they are used in several places, right from internal closure to external fitments for the purpose of finesse and smoothness in overall appearance and add to the overall value of the vehicles. During the manufacturing of plastic parts, it is essential for their manufacturers to ensure that there are no defects. However, a common defect which is often witnessed in its manufacturing process is warping. Warps are defects that arise after plastics are ejected from their moulds. We have a sophisticated testing facility in which the vehicle’s plastic components are examined for warps and other defects. We help manufacturers ensure that their products conform to the standards required by the regulatory authorities.

High-Temperature Test:

Automobile components must be sturdy enough to endure extreme temperatures at all times. For vehicle manufacturers, it becomes essential to make sure that their parts are equipped to bear extremely hot conditions. We have testing facility which offers highly accurate testing services by simulating an environment in which high temperatures are maintained, to which vehicles components are subjected. This test helps to determine the maximum temperature that automobile parts can endure and period of time for which they can bear such temperature. This test is done on the components which are non-operational or are not switched on; therefore, the temperature to which they are subjected is higher than normal, as compared to operational parts which naturally heat up as they function.

Ingress Protection:

Vehicles operate outdoors which makes them vulnerable to the impacts from ingression from sand, dust, dirt, water and other foreign substances. When these materials enter the internal components of an automobile, they cause hindrance in their functioning. For vehicle manufacturers, it is essential to ensure that components they manufacture have adequate resistance to such ingressions. We, in our sophisticated laboratory facility, test vehicle components such that, they are enabled to provide protection against dust, sand particles and water droplets.

Colour Fastness Test:

Over time materials like textiles, leather and rexine used in seat covers, armrests and decorative panels deteriorate and their colours fade and texture deteriorates which majorly kills the look of the interiors. To ensure that the fabrics and materials being used maintain their colour and lustre for a long period of time, it is essential for vehicle manufacturers to subject them to a simulated environment where they are made to endure the damage caused by regular wear and tear. This facility is provided in our testing laboratory which helps determine the material’s resistance against usual environmental damage as well as the materials ability to sustain its colour.

Dew Formation Test:

Automobiles have to operate in all kinds of weather conditions and therefore they have to be equipped to function in all such circumstances. Humid weather is one of the conditions which can cause failure in electronic devices. When there is high humidity in the weather, dew formation is a common phenomenon, which is evident. when you start observing moisture droplets within screens of the machine. when water vapours coming in contact with cold objects, they convert into liquid droplets called dew. Such dew formation when formed in-vehicle components, can hamper their functioning. In our laboratory facility. We test those vehicle components which are susceptible to failure when they get subjected to dew. We examine and determine the degree to which they can endure moisture in that form and function without problems.

Gloss Value test:

The bodies of vehicles are prone to damages like scratches, abrasions and paint chipping during their day to day operational life. This phenomenon causes the lustre and gloss of the paint coating on the outer body of the vehicle to get damaged. Gloss-less paints hamper the look of the exterior body of a vehicle. The gloss value of the paint applied on a vehicle can be measured by the amount of light reflected back when it is directed towards a given part in a particular angle. We in our state-of-the-art laboratory offer testing services to determine the gloss value of the paint coating applied over the components of vehicles.

Coating Thickness:

Zinc has intrinsic corrosion resistance properties, which make it an ideal material to serve as a protective film for steel and iron components in the vehicle. Zinc protective film is used on metallic components of the vehicles in various forms like zinc-rich paints, mechanical plating, electroplating, metallizing and hot-dip galvanizing. Measuring the thickness of the zinc enriched coating can accurately determine its effectiveness in resisting corrosion. In our testing laboratory, we offer services in which zinc protective films are accurately measured to determine their thickness and hence determine the service life of the metal it protects, which is indicated by the. coating thickness.

Electroplating Thickness:

Vehicle manufacturers are required to provide some kind of protective shield to the metallic components of an automobile, as they are at all times during operation, prone to abrasions, wearing, chipping and scratching. Subjecting metallic components to electroplating is one method to apply a protective layer over them to prevent corrosion. Electroplating is a process in which, through electrochemical procedures, a metallic layer is coated over a subject which is susceptible to corrosion. For vehicle components made up of iron, steel and aluminium, protective film of zinc is formed using this procedure. To ensure that this protective film is providing adequate safety from corrosive effects, we offer electroplating thickness test, in our state-of-the-art laboratory facility. The thickness of the layer of zinc formed through the electrochemical process can determine the extent to which it can help avoid corrosion effects.

Scratch Resistance Test:

An automobile in parked state or during operation, is always prone to scratches. Scratches can be caused by little things like, rubbing of small pebbles, sand or dirt against the body of vehicle. For vehicle manufacturers it becomes highly significant to ensure that the paint or the protective coating being applied over the components of the vehicle are able to resist these marks to some extent. In our state of the art laboratory facility we are equipped with instruments to determine the quality of the protective film against scratch resistance. We simulate an environment in which vulnerable components are subjected to scuffing and scratches, this helps identify the degree of utility, protective layers being used as serving.

Abrasion Resistance:

Vehicles operate in close proximity to each other and therefore minor accidents which results in scraping, scratching and abrading marks and patterns on their bodies are not an uncommon phenomenon. Hence it is inevitable for vehicle manufacturers to ensure that the components of vehicles, vulnerable to such accidents are equipped to bear and exhibit minimum damage from such accidents. For that purpose, we offer reliable tests in our laboratory for those vehicle components. Materials like plastic, glass, metal, rubber, textiles used in vehicle components are subjected to abrasive wear as a part of the resistance test. They must provide at-least a minimum level of protection in order to conform to the regulatory standards.

Automotive Headlamps and Luminaire Test:

Good & effective automotive lighting in vehicles helps drivers get visibility on roads during night time, give indications to pedestrians and fellow drivers close by about their direction, size and speed. It is, therefore, essential that lighting infrastructure in vehicles performs optimally. We offer comprehensive and reliable tests for headlamps, tail lamps, indicators, reflectors, centre high mount stop lights, warning lights and interior lights in order to ensure their effective functioning and adherence to industry standards.

Battery Test:

The battery is as important in the functioning of a vehicle, as the heart is to any living creature. The battery provides power to all electrical components of a vehicle like the heart pumps blood to the body. Ascertaining the life expectancy, condition and state of operation of the battery is essential to determine the well-being of the vehicle. We provide all types of battery testing facilities which will not only help determine the life span of the vehicle but also help in prolonging and improving its condition. Our tests also verify that the battery used by car manufacturers adhere to industrial norms and safety standards.

PTS Automotive Component Testing services assure you that your products are safety standards-compliant, thereby embedding a trust seal in your buyer’s minds.

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